Query Expansion

Coverage Illusion: Post-Retrieval Cascade Design Reduces LLM Augmentation Overhead in Production RAG

A case study on the Danish National Encyclopedia's RAG system evaluates five retrieval workflows across 20,000 query-workflow pairs, revealing a 'Coverage Illusion' where synthetic queries overestimate the need for LLM augmentation (90%+) versus real production traffic (27.8%). Pre-retrieval routing cannot detect this gap because augmentation necessity is only revealed after index search. A post-retrieval cascade running workflows cheapest-first and escalating to LLM augmentation only on empty results improves quality by +0.140 Composite Overall points over Always-HyDE, reduces latency by 31.8%, and eliminates LLM augmentation for 72.2% of real queries. The work highlights a structural mismatch between synthetic and real query distributions that affects RAG system design assumptions.